O-Rings and Their Weighty Significance
A critical component often unnoticed for the role it plays in conveyor operation is the simple O-ring. These small, circular rings may seem insignificant at first glance, but their importance to conveyors, particularly in determining weight capacity, cannot be overstated.
O-rings are shaped like doughnuts and commonly made from long-lasting polyurethane. Their design allows them to fit snugly into a groove, forming a tight seal between surfaces.
In conveyor systems, O-rings serve multiple functions—primarily acting as belts that drive products by transmitting power between rollers and from a motor to rollers. Each system has a set number of O-rings that it can control per zone of conveyor. O-rings are integral to energy usage, product and personnel safety, and carrying capacity.

Energy: O-rings have different weight capacities. By making efficient O-rings with a larger weight capacity, some companies may be able to transport their product via completely electric conveyors (see 190-E24). These systems are more energy efficient and adjustable as there is no need for compressors or air lines to be installed.
A simple but effective solution Hytrol uses to help end users differentiate which O-ring to use for each application is color coordination. See the quick reference chart below showing some of Hytrol’s standard O-ring colors and applications.

Safety: Conveyor systems utilize O-rings to fit snugly in the grooves of a conveyor. Proper placement and tensioning of O-rings is needed for smooth product movement and to prevent slippage, which can lead to downtime and product damage. The snug fit also makes it less likely that an individual working on the conveyor could get their finger or clothing caught in or around the ring.
To see a demonstration on how to change out O-rings check out this Ask Hytrol.
Weight Capacity: The weight capacity of a conveyor system is influenced by many factors including material composition, size, and dimension. One of the most significant factors is the strength and resilience of its components, including O-rings. Hytrol’s O-rings are chosen for their durability and resistance to abrasion, ensuring they can withstand the demands of heavy-duty applications.
The smallest components can have a significant impact on performance. O-rings may seem inconspicuous, but their role in energy, safety, and weight capacity is indispensable to the smooth operation of conveyor systems. The fact that a tiny rubber ring can directly influence the overall weight capacity of the system, makes them a critical consideration in design and maintenance not to be overlooked.
As industries continue to evolve and demand higher efficiency and productivity from their conveyor systems, selecting the right components will remain an important factor. Hytrol can help businesses like yours ensure the longevity and optimal performance of your conveyor systems, contributing to your bottom line and competitive advantage in the market.
To discuss what other advantages Hytrol can provide to your business, contact us today.



