The Advantages of a 24-Volt Conveyor System

Conveyor systems are the arms and legs of the material handling industry and play an indispensable role moving products seamlessly through the various sortation, accumulation, and distribution processes. 24-volt conveyor systems stand out as a game-changer in this field. By leveraging the benefits of these systems, companies can streamline operations, save energy, and reduce maintenance costs. Let’s explore why switching to a 24-volt conveyor such as Hytrol’s E24™ line is a smart move.

Energy Efficiency and Quiet Operation

One of the biggest advantages of 24-volt conveyor systems is their energy efficiency. Unlike traditional conveyors, which run continuously regardless of product presence, E24™ conveyors run and stop on demand. This means rollers are only moving when product is present and needing to be moved, significantly reducing energy consumption. In fact, E24™ systems are approximately 16.8% more efficient compared to other 24-volt models. This equates to more torque delivered per watt of energy consumed. Additionally, their quiet operation—2-3 dBA quieter than standard conveyors—makes them an excellent choice for noise-sensitive environments, such as office-adjacent warehouses or facilities prioritizing worker comfort.

Safety and Simple Maintenance

Safety is paramount in any industrial setting, and the E24™ excels in this area. With low-torque motors and no belts, chains, or snub rollers, these systems minimize the risk of workplace injuries. They’re not only inherently safe but also low maintenance. With fewer moving parts—just motors, drive cards, accumulation controllers, and O-rings—there are fewer components to service or replace. In fact, these conveyors boast a lifespan of over 125,000 hours, compared to the 20,000-hour life expectancy of traditional 24-volt motor-driven roller (MDR) systems. This reliability translates to lower maintenance costs and less downtime for your business.

Flexibility in Design and Installation

Flexibility is another hallmark of 24-volt systems. The 24-volt power supply acts as the “drive,” meaning the conveyor layout isn’t restricted to straight paths or standard curves. This adaptability allows businesses to configure conveyors to suit unique spaces or process requirements. Installation is also simpler than traditional systems—no belts need to be installed, tensioned, or tracked. The modular nature of 24-volt systems means motor changes can be made without shutting down the entire line, ensuring continuous operation.

Robust Design for Long-Term Use

The durability of 24-volt conveyor systems is unmatched. These conveyors are more robust than traditional models, with improved heat dissipation and fewer internal components. They avoid common issues like skewing rollers or racking frames, making them ideal for use in robot cells or other precision environments. Plus, they feature common motor sizes across all conveyor widths and speeds, simplifying inventory management for replacement parts.

Versatility Across Applications

From transportation to zero-pressure accumulation, 24-volt conveyors handle diverse applications with ease. Their space-saving design eliminates traditional power transmission components, allowing multiple lines and reducing vertical space usage. Whether used in a warehouse, distribution center, or manufacturing plant, these conveyors deliver top-tier performance and efficiency. We also have a handy infographic relaying all the benefits of Hytrol’s E24™ systems.